Abstract

Dimensionality reduction methods based on manifold learning are widely adopted for industrial process monitoring. However, in many situations, these methods fail to preserve manifold intrinsic features in low-dimensional space, resulting in reduced process monitoring efficacy. To overcome this problem, a modified locality preserving projection (MLPP) based on the Riemannian metric is put forward. First, the Riemannian metric, which embodies a manifold’s geometric information, is estimated from process data. Then, the low dimensional embedding coordinates obtained from LPP are supplemented with an estimate of the Riemannian metric. Finally, a process monitoring model is developed, and kernel density estimation is utilized to approximate confidence bounds for T2 and SPE statistics. The proposed MLPP method is applied to the feature extraction of Twin-Peaks dataset, fault detection of hot strip mill, steam turbine system and Tennessee Eastman processes. The effectiveness of MLPP method is compared with both the manifold learning and deep learning approaches. In addition, the proposed method is evaluated under various noisy conditions. The average fault detection rate of 98.9%, 99.6% and 84.4% in hot strip mill, steam turbine system and Tennessee Eastman processes, respectively, are higher than the existing methods. Quantitative results indicate the superiority of the proposed MLPP method.

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