Abstract
Polypyrrole coatings have been successfully formed on steel from aqueous oxalic acid–pyrrole solutions by electrochemical polymerisation. The formation of the coatings was found to be dependent on the pH of the reaction solution and the applied current. In an acidic medium, the formation of polypyrrole was characterised by an induction (passivation) period before electro-polymerisation of pyrrole. At the end of the induction period, a crystalline passive interphase was formed. The morphology and composition of the electrodeposited passive interphase and the resultant polypyrrole coatings were investigated by scanning electron microscopy, reflection–absorption infrared spectroscopy, and X-ray photoelectron spectroscopy. The results reveal that the chemical composition of the passive interphase was similar to that of iron (II) oxalate dihydrate (FeC2O4.2H2O) crystals. The size and orientation of the crystalline passive interphase varied with the electrochemical process variables.
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