Modification mechanism and tensile property of Al-9Si-0.4Mg-0.1Cu alloy

Abstract

In this work, eutectic Si modification grade formula was established and effect of Sr element on modification level and mechanical properties of Al-9Si-0.4Mg-0.1Cu alloy was studied. Thermal analysis, SEM, EPMA and TEM were applied to analyze cooling curves, microstructure and Si twinning of the alloys. The results showed that precision and accuracy of eutectic Si modification grade formula were significantly improved and quantitative evaluation modification level of eutectic Si could be achieved. Modification level of eutectic Si increased first and then decreased with Sr content increasing. Though twin plane re-entrant edge (TPRE) mechanism and impurity induced twinning (IIT) mechanism were effective under certain conditions, they cannot fully explain the modification mechanism of eutectic Si in Al-9Si-0.4Mg-0.1Cu alloy. Sr element caused constitutional undercooling at the front of solid-liquid interface, promoted the formation of fine Al 2 Si 2 Sr phases and nano-precipitates, resulting in the changes of size and morphology of eutectic Si. With the improvement of eutectic Si modification level, the UTS and El of the alloys increased. While, adding excessive Sr led to the formation of coarse Al 2 Si 2 Sr, which was detrimental to the improvement of modification level and mechanical properties of alloy. • Modification level function suitable for quantitatively evaluate modification grade of eutectic Si was established. • Fine Al 2 Si 2 Sr phases and nano-precipitates change the size and morphology of eutectic Si. • Coarse Al 2 Si 2 Sr reduces the modification level of eutectic Si and the mechanical properties of alloy.