Modern AAC additive—A ready tool helping with decarbonization of AAC production by reduction of water, cement, lime and energy consumption

Abstract

AbstractEuropean Association of AAC producers (EAACA) has set the goal for the AAC industry to become carbon‐neutral by 2050, so it is now more important than ever to explore ways to achieve it. One of the readily available solutions is a dedicated additive for AAC production, production, the effects of which positively affect the reduction of CO2e emissions. The additive is a tool helping the chemical reaction and offers improvements in two key emission sources for AAC. The first one is cement and lime usage, responsible for 74% of CO2e emissions in AAC production. A few percent cutbacks of binders consumption generate direct results in this area. The second one is the production process itself, being accountable for 13% of CO2e emissions. Lowering water content in the mix directly results in a lower requirement for steam during autoclaving, therefore impacting energy usage. Reductions in these two areas can be calculated in terms of CO2e emissions, as well as economical savings. The financial advantages generated by the additive are always higher than the cost of it. The chemical and process background presented in this paper is supported with examples from AAC plants worldwide, and complemented by GHG methodology calculation where 3,6% of CO2e emissions reductions can be achieved solely by using modern additive for production.