Modelling the absorption of nitrogen oxides by ferrous chelate solution in rotating packed bed
ABSTRACT With mushrooming growth of coal-based industry, the discharged tail gas containing nitrogen oxides had given significant effect on air quality and people’s health in China. Therefore, more stringent NOx emission standards were proposed. Among many technologies, wet scrubbing technology may be an effective way to solve the above problem, but it was limited by absorption of nitrogen oxides. Therefore, rotating packed bed (RPB) was used to intensify the absorption process of nitrogen oxides by ferrous chelate solution. To speed up its industrialization, a theoretical model was proposed by considering chemical reactions, gas and liquid mass transfer rate, liquid holdup and gas–liquid effective interfacial area. The effects of high gravity factor, gas velocity, gas–liquid ratio, temperature and concentration of ferrous chelate solution on NOx removal efficiency were conducted by model and also compared with experimental results. With high absorption efficiency and small equipment size in RPB, it had a great potential to apply in the absorption other harmful matters.
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44
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This study employed a rotating packed bed (RPB) to enhance the absorption performance of nitrogen oxides (NOx) into sodium hydroxide (NaOH) solution with the preoxidation of NO by ozone. The absorption performance of NOx was evaluated in terms of its removal efficiency (η) from a gas stream under various operating conditions including O3/NOx molar ratio (MR), rotation speed of the RPB (N), liquid flow rate (L), NaOH concentration (CNaOH), inlet NOx concentration (CNOx), and using time (t). Also, the corresponding effect of adding oxidants (NaClO, H2O2, and KMnO4) and a reductant (CO(NH2)2) into the NaOH solution on NOx removal efficiency was investigated. Results indicated that preoxidation of NO by O3 significantly improved NOx removal efficiency and the removal efficiency increased with increasing O3/NOx molar ratio, NaOH concentration, and liquid flow rate but decreased with increase in inlet NOx concentration and using time. Additionally, NOx removal efficiency first increased and then decreased with ...
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100
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Rotating packed beds (RPBs) have been proposed as an emerging technology to be used for post-combustion CO2 capture (PCC) from the flue gas. However, due to the complex structure of the packing in RPBs, characteristics of the liquid flow within RPBs are very difficult to be fully investigated by experimental methods. Therefore, in this paper, a two-dimensional (2D) CFD model has been built for analysing the characteristics of liquid flow within an RPB. The volume of fluid (VOF) multiphase flow model is implemented to calculate the flow field and capture the interface between the gas and liquid phases in the RPB. The simulation results show good agreement with the experimental data. The distinct liquid flow patterns in different regions of an RPB are clearly observed. The simulation results indicate that increasing the rotational speed dramatically decreases the liquid holdup and increases the degree of the liquid dispersion. The increasing liquid jet velocity decreases the liquid residence time but slightly increases the liquid holdup. In addition, the liquid holdup increases and the degree of the liquid dispersion decreases with increasing MEA concentration, but the effects are weaker at a higher rotational speed. With the increasing of the contact angle, both the liquid holdup and the degree of the liquid dispersion are reduced. This proposed model leads to a much better understanding of the liquid flow characteristics within RPBs.
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A rotating packed bed (RPB) is an innovative intensification technology that improves its separation capabilities in high-gravity conditions. This process increases efficiency with smaller equipment size and footprint than conventional packed columns. Although significant advancements have been made regarding RPBs, most studies only focused on single or dual rotor configurations in addressing dry pressure drop. Hence, multiple rotor systems in industrial settings can enhance economic efficiency by minimizing the necessity for numerous RPBs. This study investigated the pressure drops and holdup in a three-stage rotor-based RPB under actual process conditions using natural gas as the feed. A novel pressure drop correlation was introduced based on the nitrogen removal process from the natural gas in continuous RPB distillation operations. Consequently, the correlation between centrifugal acceleration, turbulent, and momentum effects demonstrated remarkable accuracy within ±15%. This outcome also highlighted the importance of meticulous design considerations in RPB-based applications due to the complex correlation between centrifugal forces, liquid holdup, and gas flow rates. The reflux feed ratio, liquid holdup, rotating speed, and F-factor effects were examined to comprehend the RPB distillation process. Overall, the correlations between the critical parameters offered crucial insights to prevent process upsets (such as flooding), contributing to advancing RPBs in practical industrial settings.
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