Abstract

A conventional material behaviour model can be extended to taking into account varying thermo-mechanical loading conditions in wide stress range. The motivation for developing this model is given by the well documented failure case study of high-temperature components at unit 1 of the Eddystone fossil power plant (Pennsylvania, USA), which have operated for 130,520 h in creep–fatigue interaction conditions. The developed model basis is a creep constitutive law in the form of hyperbolic sine stress response function originally proposed by Nadai (1938). The constitutive law is extended to assume the damage process by the introduction of scalar damage parameter and appropriate evolution equation according to Kachanov–Rabotnov concept. The research task is the introduction into the constitutive model of a few additional material state variables, able to reflect hardening and recovery effects under cyclic loading conditions. The first variable is represented by the relatively fast saturating back-stress [Formula: see text] describing kinematic hardening. The second variable is represented by the relatively slow saturating parameter [Formula: see text] describing isotropic hardening. Evolution equations for [Formula: see text] and [Formula: see text] are formulated in a modified form originally proposed by Chaboche and based on the Frederick–Armstrong concept. The uniaxial modelling results are compared with cyclic stress–strain diagrams and alternative experimental data in the form of creep curves, tensile stress–strain diagrams, relaxation curves, etc., for the austenitic steel AISI type 316 at 600 °C in a wide stress range.

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