Abstract

The sub-components of railway bogie have been frequently reported to be subjected to the vibration fatigue due to the wheel/rail high frequency vibration. An efficiency numerical model is thus desirable to simulate the high frequency vibration of railway bogie, which can substantially enhance the design efficiency of railway bogie system considering the vibration fatigue. Therefore, this paper aims to proposing a modelling methodology for simulating the high frequency vibration of railway bogies’ subcomponents, and a lifeguard of metro bogie was taken as an example. Firstly, a field test measurement of lifeguard for the metro bogie was primarily introduced to demonstrate the high frequency vibration characteristics and the related failure mechanisms arising from the wheel/rail high frequency impact. Subsequently, a random vibration model for the railway bogie system and the lifeguard based on the rigid/flexible coupled dynamics were developed to simulate the high frequency vibration and the dynamic stress developed at the lifeguard. This method was subsequently employed in the structural optimization for the lifeguard. The results showed that the proposed methodology can effectively simulate the high frequency vibration of lifeguard of bogie system based on the measured axle box acceleration, and the optimized structure can effectively increase the service lifetime under the excitation of wheel/rail high frequency vibration.

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