Modelling of Droplet Capture in an Open-Cell Metal Foam at the Pore and Macroscopic Scales

Abstract

Open-cell metal foams are often used in applications where particulate and/or droplet capture is important. Here a Computational Fluid Dynamics (CFD) modelling approach is described which models the metal foam at both the pore-scale and the macroscopic scale. At the pore-scale, the detailed internal geometry of the foam is included and the flow field and droplet tracking and capture is modelled explicitly. At this scale, a coefficient is found for each metal foam that relates the distance a droplet can freely travel through the foam to both the droplet diameter and the Darcian velocity in the porous medium. Then, at the macroscopic scale, the coefficient from the pore-scale droplet capture simulations is used in a novel stochastic particle extinction model. Here, the droplets travel through a porous zone and are removed from the model, the probability of which is determined by the coefficient from the pore-scale modelling. A test case is described in which the macroscopic model is verified against the pore-scale model with acceptable levels of accuracy.