Modelling crystal growth between potash particles near contact points during drying processes. Part II: Analysis, results, and comparison with experimental data

Abstract

AbstractCaking of bulk granular materials is a serious problem that affects many industries including the mineral processing industry. Caking occurs when bulk materials undergo wetting and drying cycles and it has been thought that it occurs due to the formation of new crystal bridges between individual particles. In the first paper in this series a mathematical model is developed for the crystal formation process that occurs at the contact point between two particles. In Part II, numerical simulations of the model are used to determine the effects of changes for several independent parameters in this model: initial moisture content; rate of evaporation of the salt solution from the particle surface; relative size of the contact region compared to the initial film thickness of salt solution; and supersaturation levels near the contact point. Non‐dimensional graphical curves of these simulations are used to compare the effects of each parameter for the deposition of salt crystals near the contact point. These results, when compared to data for cake strength in potash specimens which were obtained for various initial moisture contents, drying rate, and chemical composition of the particle surfaces, show good qualitative agreement even though cake strength and mass recrystallization near a contact point are different physical phenomena. The numerical results show that the mass of crystal deposition near the contact point will increase with increased initial moisture content and decreased evaporation rate. It is also found that variations in the degree of supersaturation near the contact point causes significant variations in the crystal mass deposition near the contact point.