Modeling the Liberation of Iron Ores with Different Grain Sizes Considering Intergranular Fracture

Abstract

ABSTRACT Predicting the liberation distribution of minerals in comminuted ore particles is one of the fundamental problems in mineral processing. However, there is still no widely accepted liberation model due to the complexity of the mineral fracture mechanism. In this study, the shape constants of the cumulative beta distribution were further optimized based on the investigation of the liberation distribution and fracture mechanism of iron oxide minerals in three types of iron ores with different grain sizes by locked-cycle grinding and batch grinding to model the liberation distribution of iron oxide minerals with different grinding methods. The results showed that the liberation distribution of iron oxide minerals in the three types of iron ores with locked-cycle grinding and batch grinding was related to intergranular fracture proportion and the closeness of ore particle size and mineral grain size. By relating the shape constants of cumulative beta distribution to ore particle size, mineral grain size, and the proportion of intergranular fracture, the developed liberation model well predicted the liberation distribution of iron oxide minerals with different grinding methods and its coefficient of determination (R2) was between 0.85–0.93.