Modeling soot formation in flames and reactors: Recent progress and current challenges

Abstract

The study of soot has long been motivated by its adverse impacts on health and the environment. However, this combustion knowledge is also relevant to the production of carbon black and hydrogen via methane pyrolysis which are important commodities. Over the last decade, steady progress has been made in the development of detailed continuum models of soot formation in flames and reactors. Developing more comprehensive models has often been motivated by the need for predicting soot formation over a wider range of conditions (e.g., temperature, pressure, fuels). Measurements with novel experimental techniques have given us new insights into the chemistry, particle dynamics and optical properties of soot particles and even molecules and radicals forming them. Also, multi-scale modeling has enabled us to translate the detailed mechanisms of soot processes based on first principles into computationally efficient but accurate continuum models of soot formation in flames and reactors. However, important questions remain including (1) what is the mechanism of soot inception and surface growth, (2) which gas-phase species are involved in soot inception and surface growth (3) how surface growth and oxidation are affected by soot surface properties. Proposed models need to be evaluated against experimental data over a wide range of conditions to determine their predictive strength. These questions are critical for the accurate prediction of soot formation in flames and its emissions from engines. However, this knowledge can also be used to develop predictive process design and optimization tools for carbon black and other nanocarbon formation in reactors.