Modeling of Spray Combustion and Heat Transfer of MMH/N2O4 in a Small Rocket Engine Using Different Mechanisms

Abstract

Although various hypergolic propellants like MMH/N2O4 (monomethylhydrazine/dinitrogen tetroxide) are widely used in small rocket engines, there remains a lack of in-depth study conducted on their chemical reactions and spray combustion behaviors. To fill this research gap, a simplified chemical kinetic model that is suitable for three-dimensional simulation was proposed in this paper for MMH/N2O4. Then, numerical investigation was conducted using the Volume of Fluid (VOF) model to explore the transient injection and atomization of MMH/N2O4 impinging jets in a small bipropellant thruster. Also, the instantaneous formation and evolution of the fan-shaped liquid film were analyzed. With the spray distribution determined, the proposed kinetic model and two existing mechanisms were applied to simulate spray combustion and heat transfer within the thruster, respectively, under the Euler–Lagrange framework. According to the research results, the liquid film covered nearly the entire chamber wall with a sawtooth pattern, which protected against the high temperatures of the engine wall. Notably, the two existing mechanisms showed significant errors in predicting temperature changes around the wall due to the excessively simplified reaction pathways. In contrast, the proposed model enabled the accurate prediction of the chamber pressure, wall temperature, and thrust with an error of less than 10%. Given the high accuracy achieved by the proposed numerical method, it provides a valuable reference for the development of advanced space engines.