Modeling of flexible reciprocating compressor considering the crosshead subsidence

Abstract

Crank-slider mechanisms are important parts of heavy duty machines, including reciprocating compressors, combustion motors. This paper targets on the dynamic response of the crosshead in a reciprocating compressor, taking into consideration the crosshead deviation from the original level. The traditional model of the compressor is usually a slider-mechanism system without considering the deflection of the crosshead, thus neglecting the influence of the piston rod, which has some flexible features. In this paper, a rigid-flexible model of slider-crank is described theoretically, using the commercial software MATLAB, where the crank, connecting rod and crosshead are treated as rigid bodies, while the piston rod connected to the crosshead is considered as a flexible body. The dynamic response of the mechanism with the crosshead subsidence is discussed detailedly in this paper. After calculated theoretically, the MATLAB simulation showed that the dynamic response of the crosshead will be greatly influenced if the crosshead subsided from the original level. Also, the influence of the crosshead subsidence was also investigated, and some extra vibration of the crosshead arises.