Modeling of Fault Recovery and Repair for Automated Manufacturing Cells with Load-Sharing Redundant Elements Using Petri Nets

Abstract

Failure of resource in automated manufacturing systems could cause a complete system shutdown. This paper addresses the issue of unreliable resource failure in manufacturing cells through the use of load-sharing redundant resources (LSRRs). The aim is to use more than one type of a failure-prone resource to share tasks between a failure-prone resource, called a target resource, and reliable ones called load-sharing redundant resources (LSRRs). Both an unreliable resource and its LSRR perform the same tasks, and there is normally a system that assigns tasks to them. If the target resource fails, all the tasks will be performed by the LSRRs. After the faulty target resource is fixed and restored, its assigned tasks are automatically returned to it. This way the system can continue to produce or process parts. Thus, a total system shutdown due to unreliable resource failures is eliminated. The proposed method is tested using real examples. The results, compared with those obtained by the studies in the literature, show that the proposed method has an outstanding performance and outperforms some of the existing studies.