Abstract

The eddy current loss in the magnets of permanent magnet (PM) motors in a hybrid electric vehicle (HEV) and plugin HEV is usually not taken into consideration in traditional motor design and analysis. However, due to the high conductivity of the rare-earth magnet, neodymium-iron-boron (NdFeB), and slot/tooth harmonics, there is eddy current loss generated inside the magnets. This loss may not attribute very much to the efficiency of the motor, but the temperature-rise inside the magnets caused by this loss can lead to the unpredictable deterioration of the magnets. In addition, the output voltage of pulse-width-modulated (PWM) inverter contains abundant high frequency harmonics, which induce additional loss in the magnets. This paper presents the modeling and analysis of eddy current loss in surface-mounted-magnets of PM motors operated by PWM inverters for HEV/PHEV and electric vehicle traction applications. In order to evaluate the loss from pure sinusoidal and PWM inverter supply, an analytical method is implemented, in conjunction with time-stepped finite-element analysis (FEA). The simulation results validated the proposed model.

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