Abstract

The paper presents a theoretical model of the catalytic centers formation processes during annealing of multilayer nanosized metal films for carbon nanotubes growth. The approach to the description of the model is based on the mass transfer processes under the influence of mechanical thermoelastic stresses, which arise due to the difference in the thermal expansion coefficients of the substrate materials and nanosized metal layers. The thermal stress gradient resulting from annealing creates a drop in the chemical potential over the thickness of the film structure. This leads to the initiation of diffusion mass transfer between the inner and outer surfaces of the films. As a result, the outer surface begins to corrugate and fragment, creating separate islands, which serve as the basis for the catalytic centers formation. Experimental research on the formation of catalytic centers in the structure of Ni/Cr/Si was carried out. It is demonstrated that the proposed model allows to predict the geometric dimensions of the catalytic centers before growing carbon nanotubes. The results can be used to create micro- and nanoelectronics devices based on carbon nanotube arrays.

Highlights

  • Since the discovery of carbon nanotubes (CNTs) [1], their properties, not fully studied, have generated multiple research projects

  • The paper presents a theoretical model of the thermophysical processes of the catalytic centers formation for the carbon nanotubes growth by annealing of metal films on a silicon substrate

  • It was discovered that the difference between the temperature expansion coefficients of the Si substrate and the Cr sublayer film contributes to the appearance of strong mechanical stresses in the film/substrate contact area in the course of heating

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Summary

Introduction

Since the discovery of carbon nanotubes (CNTs) [1], their properties, not fully studied, have generated multiple research projects (since 1991 more than 135,000 articles have been published). A promising method for creating aligned CNTs is plasma enhanced chemical vapor deposition (PECVD) [16]. This method is catalytic and requires the formation of a transition metal thin film on a substrate. In the course of subsequent annealing, catalytic centers (CC) are formed of the thin film and, on their surface, the decomposition of carbon-containing gas molecules on the CC surface and can limit the further growth of CNTs. the parameters of the catalytic centers (size, dispersion, chemical composition, etc.) determine the parameters of carbon nanotubes (diameter, height, chirality, electrical properties, growth kinetics, etc.) that underlie their instrumental application

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