Abstract

Degradation of an Ni-16at.%Cr-25at.%Al-0.06at.%Zr overlay coating on an Ni-22at.%Cr substrate was examined after oxidation accompanied by thermal cycling. Concentration-distance profiles were measured in the coating and substrate after various numbers of 1 h cycles at 1150°C. A numerical model was developed to simulate coating degradation by simultaneously oxidation and coating- substrate interdiffusion. The validity of the model was confirmed by comparison of predicted and measured concentration—distance profiles. The ability of the model to identify critical system parameters was demonstrated for the case of the initial aluminum and chromium content of the coating and substrate.

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