Abstract

Parallel kinematic manipulators (PKMs) are increasingly used in a wide range of industrial applications due to the characteristics of high accuracy and compact structure. However, most of the existing PKMs are structured with heavy actuators and high stiffness. In this respect, this article proses a simple, yet effective, parallel manipulator that distinguishes itself through the following basis. First, underactuation: it employs only a single motor and a driving cable to actuate its three legs. Second, novel foot location: it uses a smart shape memory alloy clutch-based driving system (SCBDS), which catches/releases the driving cable, thus, making possible the robot underactuation. Finally, adjustable compliance: its double compliant joints on each limb with a stiffness-adjustable section, which renders a safe human–robotic interaction. To support and predict the performance of this underactuated compliant manipulator, a novel kinetostatic model was developed by considering the generalized internal loads (i.e., force and moment) in three compliant limbs and the external loads on the upper platform. Finally, based on the physical prototype, a set of experiments were conducted to validate the model proposed in this article. It was found that the proposed kinetostatic model can be validated with the average deviations of 1.8% in position and 2.8% in orientation, respectively. Furthermore, the workspace of the system (e.g., discrete and continuous workspace) was studied when different actuating strategies were employed, thus, emphasizing the advantages and the limitations of this novel system.

Highlights

  • Parallel kinematic manipulators (PKMs) have been increasingly used for rapid positioning and high-precision manufacturing, due to their lightweight, compact structure, high stiffness and accuracy [1,2]

  • Unlike the PKMs with rigid joints, these compliant robots are fully compliant resulting in a reduction of their stiffness, so significant deviations could be generated if a load is applied at the end effector

  • The new model proposed in this paper aims to describe for the first time the kinetostatic behaviour of an under-actuated PKM

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Summary

Introduction

PKMs have been increasingly used for rapid positioning and high-precision manufacturing, due to their lightweight, compact structure, high stiffness and accuracy [1,2]. Most of the PKMs are structured with rigid links and joints, requiring high manufacturing tolerance and complex control algorithms [3,4]. Pneumatic actuators were utilised to construct a fully compliant PKM [17], which could achieve a 6-DoF motion by controlling the length of six limbs. Unlike the PKMs with rigid joints, these compliant robots are fully compliant resulting in a reduction of their stiffness, so significant deviations could be generated if a load is applied at the end effector. An approach for building PKM with an appropriate stiffness and workspace needs to be developed for safe human-robot interaction operations

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