Abstract

This paper introduces a calculation procedure for modeling and control simulation of a condensate distillation column based on the energy balance (L‐V) structure. In this control, the reflux rate L and the boilup rate V are used as the inputs to control the outputs of the purity of the distillate overhead and the impurity of the bottom products. The modeling simulation is important for process dynamic analysis and the plant initial design. In this paper, the modeling and simulation are accomplished over three phases: the basic nonlinear model of the plant, the full‐order linearised model, and the reduced‐order linear model. The reduced‐order linear model is then used as the reference model for a model‐reference adaptive control (MRAC) system to verify the applicable ability of a conventional adaptive controller for a distillation column dealing with the disturbance and the model‐plant mismatch as the influence of the plant feed disturbances.

Highlights

  • Distillation is the most popular and important separation method in the petroleum industries for purification of final products

  • The goals of this paper are twofold: first, to present a theoretical calculation procedure of a condensate column for simulation and analysis as an initial step of a project feasibility study, and second, for the controller design: a reduced-order linear model is derived such that it best reflects the dynamics of the distillation process and used as the reference model for a model-reference adaptive control MRAC system to verify the ability of a conventional adaptive controller for a distillation process dealing with the disturbance and the plant-model mismatch as the influence of the feed disturbances

  • 9 Simulation Results and Analysis: We assume that the reduced-order linear model in 3.14 can maintain the similar steadystate outputs as the basic nonlinear model

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Summary

Introduction

Distillation is the most popular and important separation method in the petroleum industries for purification of final products. Distillation columns are made up of several components, each of which is used either to transfer heat energy or to enhance mass transfer. A typical distillation column contains a vertical column where trays or plates are used to enhance the component separations, a reboiler to provide heat for the necessary vaporization from the bottom of the column, a condenser to cool and condense the vapor from the top of the column, and a reflux drum to hold the condensed vapor so that liquid reflux can be recycled back from the top of the column. Calculation of the distillation column in this paper is based on a real petroleum project to build a gas processing plant to raise the utility value of condensate. The nominal capacity of the plant is 130 000 tons of raw condensate per year based on 24 operating hours per day and Mathematical Problems in Engineering Overhead vapor

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