Modeling and Adaptive Tension Control of Chain Transmission System With Variable Stiffness and Random Load

Abstract

In the fully mechanized mining face, proper chain tension of chain transmission system is of great significance in reducing the failure rate and improving the service life of scraper conveyor. However, the disturbance caused by random load and variable stiffness makes it very difficult to control chain tension. An adaptive tension control scheme combining a neural command filtering backstepping algorithm and online identification is proposed in this article based on a novel tension model. First of all, the proposed tension model is represented by a linear regression part and a nonlinear mapping part, which effectively reflects the chain transmission characteristics and avoids the full measurement of each chain ring. Then, Levant's differentiator and state observer are used to expand input variables for identification algorithm and neural networks estimation. To avoid the adverse effect of random load on parameter adaption, stiffness online identification algorithm is employed in improving the tension tracking performance. To compensate for nonlinear mapping part and uncertain nonlinearity caused by random load, neural adaptive estimator is effectively integrated with the robust integral term in backstepping design. Moreover, Lyapunov stability of the proposed controller is guaranteed. Finally, comparative experimental results of six controllers are completed to verify the effectiveness of the proposed controller in the static and random load mode.