Abstract
Early electromigration (EM) failure mechanism, also known as Mode II EM failure in Sn-based Pb-free solder joints with Ni under-bump metallization (UBM) is studied. A numerical model was built to incorporate interdiffusion and EM, and to investigate the effect of Sn crystal orientation. Results show that when the c axis of Sn has a close alignment to the current direction, intermetallic compound (IMC) growth is enhanced by both EM and extremely fast interstitial diffusion of Ni in the solder. The combined process results in IMC dissolution from the cathode side of the solder joint and causes EM failure by UBM depletion. Theoretical predictions are consistent with experimental observations.
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