Modal and Stress Analysis of Cellular Structures Produced with Additive Manufacturing by Finite Element Analysis (FEA)

Abstract

Cellular structures such as regular/irregular honeycombs and re-entrants are known as lighter, high level flexibility and more efficient materials; these cellular structures have been mainly designed with topology optimization and obtained with new additive manufacturing methods for aircraft industry, automotive, medical, sports and leisure sectors. For this aim, the effect of cellular structures such as the honeycomb and re-entrant on vibration and stress-strain behaviors were determined under compression and vibration condition by finite elements analyses (FEA). In FEA, the re-entrant and honeycomb structures were modeled firstly and then the stress and displacement values for each structure were obtained. Secondly, vibration behaviors of these foam structures were estimated under determined boundary conditions. In conclusion, the effect of topology in foam structures on vibration and mechanical behaviour were exhibited in FEA results. The obtained stress results of FEA show that all stresses (?x, ?y, ?vm, ?xy) are lower on honeycomb structure than reentrant structure. Besides, natural frequency values (?1, ?2, ?3) and appearance of each structure were observed by using FEA.