Abstract

Purpose This paper aims to present a detailed mechanical design of a seven-degrees-of-freedom mobile parallel robot for the tungsten inert gas (TIG) welding and machining processes in fusion reactor. Detailed mechanical design of the robot is presented and both the kinematic and dynamic behaviors are studied. Design/methodology/approach First, the model of the mobile parallel robot was created in computer-aided design (CAD) software, then the simulation and optimization of the robot were completed to meet the design requirements. Then the robot was manufactured and assembled. Finally, the machining and tungsten inert gas (TIG) welding tests were performed for validation. Findings Currently, the implementation of the robot system has been successfully carried out in the laboratory. The excellent performance has indicated that the robot’s mechanical and software designs are suitable for the given tasks. The quality and accuracy of welding and machining has reached the requirements. Originality/value This mobile parallel industrial robot is particularly used in fusion reactor. Furthermore, the structure of the mobile parallel robot can be optimized for different applications.

Highlights

  • The China Fusion Engineering Test Reactor (CFETR) is a tokamak nuclear fusion reactor in China

  • A mobile parallel robot with seven degrees of freedom driven by the electrical motor and actuators was designed and manufactured for the assembling tasks of fusion reactor

  • The control system was debugged and tested, and the welding and machining processes were implemented in the laboratory

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Summary

Introduction

The China Fusion Engineering Test Reactor (CFETR) is a tokamak nuclear fusion reactor in China. A design of robot for the maintenance of divertor in the DEMO fusion reactor and a design of mobile parallel robot for assembling and machining the fusion reactor’s vacuum vessel (VV) are discussed by the same research group in Li et al (2019, 2020). Mobile parallel robot machine Changyang Li, Huapeng Wu, Harri Eskelinen and Haibiao Ji. Industrial Robot: the international journal of robotics research and application Volume 48 · Number 4 · 2021 · 523–531

Kinematic model of robot
Kinematic model
Dynamic model
Cðx ÞÃx
Jacobian matrix
Dynamic and finite element analysis
Experiment
Conclusion
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