Mitigation of Stress Corrosion Cracking Based on Residual Stress Improvement by Water Jet Peening (WJP)

Abstract

We have developed a practical peening technology using cavitating water jet. Water jet peening (WJP) is a preventive maintenance technology for nuclear power plants. WJP changes the residual stress on weld surfaces of reactor internals from tensile to compressive to mitigate the stress corrosion cracking (SCC). The operating conditions of WJP are controlled on the basis of ‘JSME Codes for Nuclear Power Generation Facilities.’ WJP has several advantages of operation, especially no foreign material is left in the reactor vessel since only water is injected, and wide range of the residual stress improvement is obtained since the cavitating flow spreads along the weld surface. We have also developed a prediction method of the residual stress improvement by WJP using a combination of a cavitating jet simulation and a residual stress simulation. We numerically simulated impulsive bubble pressure that varied in microseconds in the cavitating jet with ‘bubble flow model’. The bubble collapse energy was estimated by the bubble pressure. The residual stress simulation was conducted under the input conditions obtained from the bubble collapse energy. The residual stress distributions on and under the weld surface were predicted. The distributions were compared with measured data, and the result confirmed that the developed method for predicting the compressive residual stress after WJP was valid.