Abstract
The objective of this article is to study how the stator step skewing method can lead to the reduction of the cogging torque of a transverse-flux permanent-magnet (TFPM) machine with flux concentrators. Three structures are analysed and compared in terms of their influence of the skewed displacement on the cogging torque using the three-dimensional finite element method (3D-FEM). Thereafter, to validate the FEM results, cogging torque is calculated by applying a Schwarz–Christoffel (SC) conformal mapping. To apply this transformation, the 3D TFPM generator structure with axially magnetised permanent magnets (PMs) is converted into a 2D structure with radially magnetised PMs and the cogging torque of the machine is predicted using both the analytical method and 3D-FEM. The accuracy of the approach is demonstrated by the adequate agreement between the results obtained through this SC mapping and those of the 3D-FEM. In addition, two 100 W prototyped TFPM machines are designed, simulated, manufactured and tested to validate the effects of the step-skewed stator yoke on the predicted cogging torque and back-EMF.
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