Mitigating strategy and mechanism of cement slurry contamination caused by oil-based mud: Macro-micro experiments, molecular dynamics simulation and dissipative particle dynamics simulation

Abstract

During the cementing process, the oil-well cement (OWC) inevitably comes into contact with oil-based mud (OBM), which contaminates the OWC due to the incompatibility between OBM and the OWC. As a solution, hydrophilic surfactants can reduce interfacial tension and enhance the wetting compatibility of oil and water. Therefore, adding surfactants to the OWC is expected to alleviate contamination caused by OBM. In this study, a new strategy was proposed to combine non-ionic surfactants and anionic surfactants to form a composite surfactant (OP-S2), which overcomes the defect that excessive use of anionic surfactants deteriorates the performance of the OWC—showing great potential in adjusting the compatibility between OBM and the OWC and reducing cement contamination. The mechanism of contamination alleviation during the cementing process was elucidated by comparing the anticontamination properties of a single non-ionic surfactant (OP-S1) and OP-S2. In addition, molecular dynamics (MD) and dissipative particle dynamics (DPD) simulations were used to verify the mechanism of different types of surfactants in removing contamination further, providing theoretical guidance for future research on anti-contamination agents.