Minimum Current Operation of Bidirectional Dual-Bridge Series Resonant DC/DC Converters

Abstract

This paper discusses the steady-state operation of phase-shift modulated dual-bridge series resonant converter (DBSRC) intended for dc/dc power bidirectional control over a wide range of input and output voltages. The analysis, developed here for the most general case of three independent phase-shift control angles, demonstrates the existence of minimum current trajectories in the 3-D control space along which the DBSRC cell can deliver any admissible power level with minimum tank circulating current. At nonunity conversion ratios, minimum current operation prevents the DBSRC output bridge from experiencing severe hard-switching losses, substantially reducing the effort normally required by auxiliary zero-voltage switching assistance circuitry, and outperforming the efficiency of conventional one-angle modulation approaches especially at light load. The developed approach is validated via computer simulations and experimental tests on a 1-kW DBSRC prototype. Tests performed at a nonunity voltage conversion ratio indicate a marked light-load efficiency improvement with respect to the conventional one-angle modulation, confirming the importance of the minimum current operation when the converter is expected to operate with programmable output voltages or under wide input voltage variations.