Miniaturized multi-modality field-ready sensing system for defect detection of CFRP materials

Abstract

As infrastructure decays rapidly due to structural and material aging and failures, the development of new improved, and efficient nondestructive evaluation (NDE) techniques is vital for system health monitoring and preventive maintenance. Composite material, such as carbon fiber reinforced polymer (CFRP) plays a significant role in energy and transportation infrastructure due to the advantages of corrosion resistance, durability, and lightweight, which contributes to minimal maintenance and long service life. However, due to their unique anisotropic dielectric and mechanical characteristics, detecting composite material defects by NDE techniques is still challenging. This paper presents a novel, low-cost miniaturized multi-modality imaging system combining low-frequency capacitive shortwave and high-frequency microwave NDE technologies to detect various types of defects in CFRP materials. Based on the governing electromagnetic theory behind multi-modality electromagnetic NDE methods, the merit of combining low-frequency shortwave and near-field microwave imaging for dielectric characterization of composite materials is thoroughly investigated and demonstrated. Then, a miniaturized imaging system is developed to operate at ultra-wide bands: 10 kHz to 200 MHz for the capacitive shortwave probes and 1 GHz to 9 GHz for the microwave probes. Customized multi-material joining samples of CFRP and steel with different defect types, locations, depths, and sizes are tested by the developed imaging system, and the experimental results of the miniaturized system are compared with the existing table-top systems, which demonstrates comparatively accurate results for the developed multi-modality imaging system. The compact and practical nature of the presented imaging system makes it an optimal tool that can be utilized in field conditions with constrained operational spaces and NDE uncertainties.