Abstract
The mineralogical and chemical changes in Chinese Xinjiang iron ore containing impurities, lead, and zinc as a result of reduction roasting were studied via chemical analysis, optical microscopy, X-ray fluorescence (XRF), electron probe microanalysis (EPMA), and energy-dispersive spectroscopy (EDS). Analysis showed that hematite was the main iron-bearing mineral, with small amounts of magnetite and iron silicate; lead impurities were mainly lead oxide and lead–iron alum, while zinc oxide was the main zinc impurity. X-ray fluorescence analysis for raw samples indicated the presence of quartz, hematite, magnetite, chlorite, calcite, and dolomite. The results of the analysis of roasted samples showed an increase in hematite at temperatures of 750 °C and 950 °C, while the elemental iron increased at a temperature of 1200 °C, along with the conversion of galena to lead oxide and sphalerite to zinc oxide, with a stable quartz ratio. The chemical analysis of the raw sample showed that the TFe grade of the sample was 47.04%, while the contents of harmful Pb and Zn impurities were 0.39% and 0.30%, respectively, both of which exceed the index (less than 0.10%) required by the iron industry for raw materials. The content of harmful sulfur impurities was also high, at 1.19%, which needs to be eliminated or reduced. The results of EPMA and EDS analysis of pre-roasting raw samples showed that chemical compositions vary in different locations in the hematite, magnetite, sphalerite, and galena micro-zones. It has also been observed that quartz is mostly diffused with magnetite and hematite, and sulfur appears in small quantities in most regions. The analysis after roasting showed that the percentages of lead, zinc, and sulfur impurities decreased by a large rate. It is clear that the roasting process plays a major role in removing impurities such as sulfur, which appears in a small percentage after the roasting process, and also helps in oxidizing the impurities of lead and zinc, which helps in removing them.
Highlights
Impurities of Pb and Zn are present in iron, and form complex ores, which are difficult to remove at high temperatures
The lead and zinc impurities contained in iron ore will simultaneously undergo oxidation and reduction reactions during the roasting process
The analysis showed that the percentage of hematite in the ore is high compared to the percentages of quartz, lead, and zinc impurities
Summary
Iron is one of the most common elements in the world, and forms 5.6% of the Earth’s crust [1].
Sign-in/Register to view highlights & summary Sign-in/Register to access full text options 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callDisclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
