Mineral scaling mitigation in cooling systems using tertiary-treated municipal wastewater

Abstract

Treated municipal wastewater (MWW) is recognized as a significant potential source of cooling water for power generation. One of the key challenges for the successful use of the effluent from wastewater treatment facilities for cooling is the potential for significant mineral scaling when the raw water is concentrated as much as 4–6 times in recirculating cooling systems. Previous bench- and pilot-scale tests have shown that commonly used phosphorus- and polymer- based scaling inhibitors are ineffective when secondary-treated municipal wastewater (MWW) is used as make-up. In this study, two types of tertiary-treated municipal wastewaters, namely secondary-treated MWW with pH adjustment (MWW_pH) and secondary-treated MWW subjected to nitrification and sand filtration (MWW_NF) were evaluated as the sole source of make-up water for recirculating cooling systems. Both laboratory studies and pilot-scale tests revealed that adjusting the pH to 7.8 could reduce the mineral scaling rate by more than 80% without causing any significant corrosion problems. In contrast to MWW, where calcium carbonate was the dominant scaling mineral, the main component of mineral scale in MWW_pH was calcium phosphate. Both static and dynamic bench-scale tests indicated that scaling would not be a significant concern when MWW_NF is used as the make-up water in recirculating cooling systems operated at 4–6 cycles of concentration (CoC). Extended pilot-scale studies confirmed that MWW_NF is suitable makeup water for power plant cooling systems and that no anti-scaling chemicals would be required.