MILP-based approaches for medium-term planning of single-stage continuous multiproduct plants with parallel units

Abstract

In this paper, we address the problem of medium-term planning of single-stage continuous multiproduct plants with multiple processing units in parallel. Sequence-dependent changeover times and costs occur when switching from one type of product to another. A traveling salesman problem (TSP)-based mixed-integer linear programming (MILP) model is proposed based on a hybrid discrete/continuous time representation. We develop additional constraints and variables to ensure that subtours do not occur in the solution. The model is successfully applied to an example of a polymer processing plant to illustrate its applicability. In order to solve larger model instances and planning horizons, a rolling horizon approach is developed to reduce the computational expense. Finally, the proposed model is compared to a recently published approach through literature examples, and the results show that the computational performance of the proposed model is superior.