Mild-thermal fabrication and phase conformation of chopped glass fiber-reinforced low-density unsaturated polyester resin with NH4HCO3

Abstract

Chopped glass fiber-reinforced low-density unsaturated polyester resin product (CFR-LDUPRP) was fabricated utilizing chopped glass fiber and ammonium bicarbonate through an innovative mild-thermal process featuring an ideal phase conformation. Based on the mild-thermal mechanism and preliminary experiments, an orthogonal experiment was conducted to obtain the optimal conditions of CFR-LDUPRP fabrication. The optimal fabrication temperature of 76.0 °C, 20.00 phr of 3 mm chopped glass fiber, 2.50 phr of NH4HCO3 and 1.50 phr of tert-butylperoxy benzoate (TBPB) comprised the optimal conditions for CFR-LDUPRP fabrication. Under this condition, the density (ρ), compressive strength (P), and specific compressive strength (Ps) of CFR-LDUPRP specimen were 0.63 ± 0.02 g cm− 3, 24.29 ± 0.73 MPa, and 38.56 ± 1.02 MPa g− 1 cm3, in the given order. The analyses of nonisothermal DSC and semi-quantitative FTIR revealed that NH4HCO3 neutralized the residual acid in the resin, leading to an early polymerization of resin and a prolonged curing process of UPR. The endothermic decomposition of NH4HCO3 and the vaporization of water enabled a mild-thermal mechanism, which was beneficial for the growth of bubbles and for the distribution of chopped glass fiber in the resin. Proper phase conformation of the resin, bubbles, chopped glass fiber together with cracks and microvoids in the resin matrix, characterized by SEM and 1H NMR, facilitated the polymerization of UPR and improved properties of CFR-LDUPRP. Bubbles diameter ranged from 0.27 to 0.61 mm without linking or destroyed bubbles.