Microwave joining and repair of composite materials

Abstract

AbstractA novel technique that uses microwave power for joining and repair of thermoplastic and thermoset composites and ceramics is discussed. Enhanced microwave heating resulting from the use of conducting polymers and chiral microinclusions shows considerable promise for joining and repair of composites. The method is attractive because it produces clean and reliable interfacial joints, it is fast, it does not entail alteration of the bulk materials, and it does not result in volumetric heating. System details, including magnetron, waveguides, circulators, coupling iris, and the applicator for delivering microwave power, are described. Material requirements for the efficient absorption of microwave power are discussed. Microwave heating can be increased by doping the components to be joined or by the use of microwave adhesive films. Recent developments in electromagnetic chirality for microwave absorption are introduced and the design of composite materials for enhanced absorptivity is discussed. Results are presented for the welding and repair of thermoplastic, thermoset, and ceramic components.