Microwave Corona Breakdown Suppression of Microstrip Coupled-Line Filter Using Lacquer Coating

Abstract

Due to its potential harm to space payload, microwave corona breakdown of microstrip circuits has attracted much attention. This work describes an efficient way to suppress corona breakdown. Since the corona breakdown threshold is determined by the highest electric field intensity at the surface of microstrip circuits, lacquer coating with a thickness of tens of microns is sprayed on top of microstrip circuits. The applied dielectric coating is used to move the discharge location away from the circuit’s surface, which is equivalent to reducing the highest electric field intensity on the interface of solid/air of the circuit and thus results in a higher breakdown threshold. Two designs of a classic coupled-line bandpass filter were used for verification. Corona experimental results at 2.5 GHz show that in the low-pressure range of interest (100 to 4500 Pa), a 5.3 dB improvement of the microwave corona breakdown threshold can be achieved for a filter with a narrowest gap of 0.2 mm, while its electrical performances like insertion loss and Q-factor are still acceptable. A threshold improvement prediction method is also presented and validated.