Microwave absorption, thermal and mechanical properties of amorphous nano carbon doped aluminium nitride composite ceramics

Abstract

Low-cost amorphous nano-carbon (ANC) was employed as an absorbent to modify the microwave performance of AlN ceramics (AlN-4 wt% Y2O3-x wt% C, x = 0, 2.0, 3.8, 3.9, 4.0) via hot-pressing sintering, and the thermal and mechanical properties were also investigated. With the increase of ANC content from 0 to 4.0 wt%, the relative density of AlN composite decreases from 3.28 g cm−3 to 3.16 g cm−3 when sintered at 1800 °C for 2 h, and with the increase of sintering temperature from 1700 °C, the density of the 4.0 wt% ANC doped AlN composite presents trend of increase and reaches the maximum value of 3.16 g cm−3 at 1800 °C and then decreases. The XRD pattern shows that the composites are composed of AlN and Y–Al–O (YAG, YAP, YAM et al.) phases. SEM results indicate that average grain sizes for AlN and secondary phases gradually decrease with increasing carbon content, suggesting inhibited grain growth due to ANC addition. No obvious changes in phase constitution nor intensity changes were detected with the increase in carbon content and sintering temperature. As the carbon content increases from 0 to 4.0 wt%, the dielectric constant gradually increases from ∼9 to 13.89 at 10 GHz, the dielectric loss gradually increases from the vicinity of 10−3 to 0.38 at 10 GHz, and the reflective loss decreases from −27.92 dB to −49.40 dB, the thermal conductivity of the AlN-ANC composite decreases from 116.63 W m−1 K−1 to 50.13 W m−1 K−1. In addition, with 4.0 wt% ANC addition, the dielectric constant, dielectric loss, reflective loss, hardness, elastic modulus, bending strength, and fracture toughness are 13.89, 0.38, 49.40 dB, 6.4 ± 0.4 GPa, 262 GPa, 268.78 MPa, and 1.4 ± 0.1 MPa m1/2, respectively. Its ability to efficiently absorb microwave energy enhances the performance of devices including radar systems, communication equipment, and microwave heating systems, making it a promising candidate for microwave vacuum electronic applications.