Abstract

Bimodal hybrid in-situ nano-/micro-size TiC/Al composites were prepared with combustion synthesis of Al-Ti-C system and hot press consolidation. Attempt was made to obtain in-situ bimodal-size TiC particle reinforced dense Al matrix composites by using different carbon sources in the reaction process of hot pressing forming. Microstructure showed that the obtained composites exhibited reasonable bimodal-sized TiC distribution in the matrix and low porosity. With the increasing of the carbon nano tube (CNT) content from 0 to 100 wt. %, the average size of the TiC particles decreases and the compressive strength of the composite increase; while the fracture strain increases first and then decreases. The compressive properties of the bimodal-sized TiC/Al composites, especially the bimodal-sized composite synthesized by Al-Ti-C with 50 wt. % CNTs as carbon source, were improved compared with the composites reinforced with single sized TiC. The strengthening mechanism of the in-situ bimodal-sized particle reinforced aluminum matrix composites was revealed.

Highlights

  • The development of aluminum matrix composites (AMCs), which were reinforced by ceramic particles, has attracted considerable interests in many fields, such as aerospace, defense, and automotive applications [1,2,3]

  • A small amount of Al3Ti intermetallic compound was inspected in the composite was synthesized by Al-Ti-C with 100 wt. % carbon nano tube (CNT) as the carbon source

  • The in-situ bimodal-sized TiC/Al composites were successfully obtained using a different ratio of CNT and C contents as the carbon sources in the Al-Ti-C system

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Summary

Introduction

The development of aluminum matrix composites (AMCs), which were reinforced by ceramic particles, has attracted considerable interests in many fields, such as aerospace, defense, and automotive applications [1,2,3]. These AMCs exhibited excellent mechanical properties, such as high specific strength, high wear resistance [4], low density, and low cost. Selective laser melting technology has received more attention It is a new type of metal powder rapid prototyping technology that can directly produce metal parts that are close to full density and good mechanical properties [10,11,12]. The ex-situ AMCs reinforced with ceramic particles have some problems, such as poor wettability, Materials 2018, 11, 1284; doi:10.3390/ma11081284 www.mdpi.com/journal/materials

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