Abstract

Magnesium and its alloys are finding increasing use in aerospace, automobile, nuclear, electrical, and structural engineering applications because of their high strength-to-weight ratio when compared to aluminum, titanium, and steel. In this work, AZ61 wrought magnesium alloy was processed using equal channel angular pressing at three different temperatures of 483, 523, and 573 K using up to four equal channel angular pressing passes. A microstructural study was conducted by measuring the average grain size after each pass, for the three different processing temperatures. The mechanical properties of the processed samples were noted to improve due to the reduction in the grain size after each equal channel angular pressing pass. After four equal channel angular pressing passes, the average grain size of the AZ61 samples was found to be reduced to 85%, 81%, and 70% for the pressing temperatures of 483, 523, and 573 K, respectively. The tensile strength of the AZ61 alloy increased with increase in the number of equal channel angular pressing passes for each of the temperatures when compared to as-received alloy. For instance, for the processing temperatures of 483, 523, and 573 K, the tensile strength increased by 24%, 10%, and 12%, respectively, at four equal channel angular pressing passes. Also, the percentage elongation of the alloy was increased with increase in processing temperatures. Moreover, fracture topographies of the tensile surfaces are illustrated through scanning electron microcopy and reveal ductile fracture than as-received alloy for four passes at each equal channel angular pressing processing temperature.

Highlights

  • Conventional metal-working processes such as drilling, milling, turning, casting, forging, rolling, and extruding are the main industrial processes used in the manufacture of metal components

  • In the results and discussion, optical microscope (OM) characterization and mechanical properties have been evaluated for AZ61 alloy at three different processing temperatures of 483, 523, and 573 K for the four equal channel angular pressing (ECAP) passes

  • The ECAP-processing experiments were carried out on AZ61 wrought magnesium alloy to enhance the mechanical properties of the alloy by refining the grains

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Summary

Introduction

Conventional metal-working processes such as drilling, milling, turning, casting, forging, rolling, and extruding are the main industrial processes used in the manufacture of metal components. The ECAP metal-working technique is used to evaluate its effects on the mechanical properties of the AZ61 alloy (Al—6.5%, Zn—1%) at different processing temperatures.

Results
Conclusion

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