Microstructure evolution and mechanical properties of β/γ-TiAl alloy during high-rate near-isothermal multidirectional forging

Abstract

The microstructure of β/γ-TiAl alloy was characterized and analyzed in various deformation regions during a high-rate near-isothermal multidirectional forging (HR-NIMDF) process in this study. The results indicate that the localized precipitation of the B2 phase occurs within the large lamella microstructure through DRX and heterogeneous exsolution decomposition mechanism in the stagnant zone. The majority of mixed fine-grained microstructures (α2/γ/B2), with a grain diameter smaller than 1 μm, were formed under an appropriate stress-temperature coupling field. In the central region of the large deformation zone, a small twisted lamellar microstructure with low B2 phase content is observed, suggesting that HR-NIMDF can efficiently decompose the (α2/γ) lamellar structure and achieve refined grain microstructures. After undergoing HR-NIMDF, the β/γ-TiAl alloy exhibits a low tough-brittle transition temperature and an elongation of 7 % at 650 °C, with an ultimate tensile strength of 862.6 MPa. At 700 °C, the elongation increases to 55.4 %, while the ultimate tensile strength decreases to 653.8 MPa. Moreover, this study demonstrates that when the plastic deformation degree is insufficient and the adiabatic warming effect is relatively pronounced, significant precipitation of the B2 phase leads to a reduction in DRX extent within the material, ultimately resulting in the formation of large residual (α2/γ) lamellar microstructure. The unsynchronized thermal-force coupling relationship between the precipitation of the B2 phase and DRX holds significant implications for advancing and refining the thermoplastic deformation process of β/γ-TiAl alloy.