Microstructure-Based Modeling and Mechanical Characteristics of Accumulative Roll Bonded Al Nanocomposites with SiC Nanoparticles

Abstract

This research work aims to fabricate the Al-4 wt.% SiC nanocomposite using the accumulative roll bonding (ARB) technique. Moreover, a finite element model based on real microstructure representative volume element representation and cohesive zone modeling was developed to predict the mechanical response of the produced composites. The results demonstrated that SiC particles were homogenously distributed inside the Al matrix after five passes. The tensile strength and hardness were improved by increasing the number of ARB passes. The microhardness of an Al-4%SiC composite subjected to five ARB passes was increased to 67 HV compared to 53 HV for Al sheets subjected to the same rolling process. Moreover, owing to greater bonding and grain refinement, tensile strength was increased by a factor of three compared to pure Al. The result of the proposed micro-model successfully predicts the experimentally obtained results of the Al–SiC macro composite. The numerically obtained stress–strain curve was comparable with the experimental one. The results also showed that the size of the used RVE was significantly influential in the prediction of the stress–strain behavior.