Abstract

A new method for producing high permeability thin-gauge non-oriented electrical steels with 2.3 mm thick Fe-3.2% Si steel as-cast strip was studied. The evolution of microstructure and texture was characterized during the entire processing route. Furthermore, the effects of cold-rolling with large reduction and intermediate annealing process on magnetic properties were studied. The results indicated that the as-cast strip with coarse grains exhibited strong λ-fiber. Coarse equiaxed grains with Cube texture were obtained after first-stage cold-rolling with a reduction of 71.74% and intermediate annealing at 900 °C, which promoted the formation of λ-fiber and α-fiber components in the final cold-rolled sheets. {100}⟨0vw⟩ texture was partially retained from the intermediate annealed grains, and new Cube and Goss components were nucleated within {110}〈110〉 shear bands. The magnetic properties of 0.2 mm final sheets were greatly improved by strengthening λ-fiber component with two-stage rolling process, and best magnetic properties were B50 = 1.758 T, P15/50 = 2.065 W/kg, P10/400 = 15.173 W/kg, P10/1k = 59.48 W/kg.

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