Microstructure and properties of Cu–Mg-Ca alloy processed by equal channel angular pressing

Abstract

A Cu-0.41Mg-0.06Ca (wt.%) alloy was designed and prepared by melting and casting in air atmosphere, followed by equal channel angular pressing (ECAP) process up to 12 passes via Bc route at room temperature. The microstructure and properties of the alloy were investigated by means of hardness test, tensile test, electrical conductivity measurement and electron microscopes observation. After 12 ECAP passes, the initial coarse grains were refined significantly and the average grain sizes decreased to 0.57 μm. The coarse Cu5Ca phase was also fragmented and had the sizes of about 1–3 μm. The Cu-Mg-Ca alloy after 12 ECAP passes showed excellent comprehensive properties, with a yield strength of 619 MPa, an electrical conductivity of 67.86 %IACS and a total elongation of 10.4%. Compared with the Cu-Mg alloy under the same condition, the yield strength of the designed alloy after 12 ECAP passes was improved by 30 MPa and the electrical conductivity increased by 0.63 %IACS accompanied by almost same total elongation. The good comprehensive properties were attributed to the ECAP process and the addition of Ca. The ECAP process provided much high yield strength increments which accounted for more than 80% of the yield strengths after 12 ECAP passes. In addition, the addition of Ca in the Cu-Mg alloy promoted the grain refinement, improved the work hardening ratio, and increased the electrical conductivity.