Abstract

In this paper, we investigated the effect of the different sintering techniques including vacuum sintering, capsule-free hot isostatic pressing (HIP), and capsule HIP on the microstructure and mechanical properties of Ti6Al4V alloy. The obtained results indicated that full density Ti6Al4V alloy could be obtained by using capsule HIP technique. The alloy sintered by capsule HIP had the highest hardness (~405 HV) and compressive yield strength (~1056 MPa). It is interesting that the geometry has a significant influence on the relative density and mechanical properties of the alloy sintered by the capsule-free HIP. The relative density, hardness, and compressive yield strength rise from center to periphery of the specimen. This is attributed to the heating and pressing in the capsule-free, which are external, leading to the densification processes starting from the outside to the inner parts of the pressed specimen. Using theoretical prediction with Gibson and Ashby power law found that the yield strength of the alloy sintered by capsule-HIP technique is much lower than that of the calculated value due to the formation of the coarse lamellar microstructure of -Ti grains.

Highlights

  • Ti6Al4V alloy has exhibited unique properties such as high specific strength, excellent fracture toughness, excellent corrosion resistance, and good biocompatibility

  • The microstructure of the specimens sintered by vacuum sintering, capsule-free hot isostatic pressing (HIP), and capsule

  • The microstructure of the specimens sintered by vacuum sintering, capsule-free HIP, and HIP was investigated by SEM and OM

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Summary

Introduction

Ti6Al4V alloy has exhibited unique properties such as high specific strength, excellent fracture toughness, excellent corrosion resistance, and good biocompatibility. The powder metallurgy (PM) techniques such as vacuum sintering, hot isostatic pressure (HIP), channel angular pressure, and spark plasma sintering (SPS) have been widely using to fabricate the dense and porous Ti6Al4V components [5,6,7,8,9,10,11,12]. Many studies have been done to find the best technique to fabricate Ti6Al4V. Beside of these conventional techniques, some new technologies have been developed for manufacturing the Ti alloys such as selective laser melting (SLM) and electron beam melting (EBM). Considered as the innovative industrial production technologies, they have not been widely used compared to the conventional techniques due to the complicated and expensive equipment [13,14].

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