Microstructure and mechanical properties of SiO2-Al2O3-CaO-ZrO2 based glazes containing zircon and diopside phases

Abstract

ABSTRACT MgO was added to the SiO2-Al2O3-CaO-ZrO2-based glaze to produce a high-hardness glaze by forming a composite crystal phase. The effects of MgO addition on the surface properties of the glaze were analyzed through crystal phase and microstructural investigations, and the whiteness, roughness, gloss, wear rate, and hardness were measured. When the amount of added MgO increased by 2.20 wt% or more, the diopside (MgCaSi2O6) crystal phase was observed via X-ray diffraction (XRD) and scanning electron microscopy (SEM), in addition to the zircon (ZrSiO4) crystal phase. All samples exhibited high whiteness and the surface roughness increased with increasing MgO content. At the same time, the gloss decreased significantly, resulting in a matte. The Vickers hardness test results of the glazed surface indicated high hardness values of 6.23–7.07 GPa with increased amounts of MgO.