Microstructure and mechanical properties of Nb-alloyed austenitic CrNi steel fabricated by wire-feed electron beam additive manufacturing

Abstract

We investigated the phase composition, microstructure, mechanical properties, and fracture mechanisms of Nb-alloyed austenitic stainless steel, produced by electron beam additive manufacturing (EBAM), after different regimes of the post-EBAM solid-solution treatments. As-build EBAM-produced steel has a predominantly austenitic structure, contains vermicular δ-ferrite (Vδ = 5–7%) and Nb-enriched precipitates (Laves phase Fe2Nb, FeNb and NbC). Niobium-alloying assists the stabilization of austenitic phase but does not suppress the columnar grain growth during EBAM-fabrication of austenitic stainless steels. Solid-solution treatments provide a change in morphology of δ-ferrite, a decrease in the ferrite volume fraction and the dissolution of intermetallic phases (Fe2Nb, FeNb), which all affect the tensile properties. Post-EBAM treatments contribute a decrease in the yield strength of the steel and improve the elongation-to-failure. All EBAM-produced specimens have good mechanical properties, which are comparable with those for steels produced by conventional methods. Irrespective of treatment regime, EBAM-fabricated specimens exhibit ductile transgranular fracture. For the EBAM-produced Nb-alloyed steel, the phase composition is described from the point of view solidification mode, and the effects of the precipitate hardening and solid-solution strengthening on the mechanical properties and fracture mechanisms were discussed.