Abstract

To use Al composites in structural applications, we need to improve strength and ductility at the same time. In this article, we explore three main concepts to solve this problem: improving the dispersion uniformity of CNTs in Al powder without damaging its structure by solution coating technique, fabricating a hybrid composite by reinforcing Al with nano-TiC-CNT, comparing the properties of nano-TiC-CNT and micron-TiC-CNT hybrid composites. Microstructure observation by SEM, TEM, and XRD revealed well-dispersed and preserved CNTs without the formation of a second phase. The Al-0.5CNT composite showed good tensile strength and elongation at break of 278 MPa and 14%, respectively. Further improvements in tensile strength and ductility of 285 MPa and 23%, respectively, were measured after the addition of 2.5 wt%; (1.4 vol%) TiC nanoparticles to Al-0.5CNT composite. However, the introduction of 2.5 wt-% TiC macroparticles only improved the tensile strength by 48% but elongation at break was up to 32%. The improved strength and ductility are attributed to the introduction of geometrical necessary dislocation and Orowan looping of dislocations leading to back stress strengthening. The new Al composite is expected to find application in automotive and aerospace component manufacture and thermal management.

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