Abstract
Ti3AlC2 was used as the additive to fabricate a novel (Zr0·2Ta0·2Nb0.2Hf0.2Mo0.2)B2-based (HEBTAC) ceramic using spark plasma sintering at 1900 °C. The as-prepared HEBTAC ceramic sample consists of (Ti, Zr, Hf, Ta, Nb, Mo)B2, multiscale (Zr, Hf, Ta, Nb, Mo)C, and Al2O3 phases, which are produced by the decomposition of Ti3AlC2 and subsequent exchange reaction & solid solution reactions during the sintering process. The relative density, hardness, fracture toughness, and flexural strength of the HEBTAC ceramic sample are 99.43 %, 27.92 ± 1.87 GPa, 5.84 ± 0.14 MPa m1/2, and 629 ± 8.7 MPa, respectively, which are even better than the same class of high-entropy diboride ceramics previously published. Solid-solution strengthening, dislocation strengthening and nano-HEC strengthening existed in the ceramic sample contribute to its excellent mechanical properties. The in situ formed Al2O3 and (Zr, Hf, Ta, Nb, Mo)C effectively enhances the toughness of the HEBTAC ceramic sample through the synergistic effect of intrinsic and extrinsic toughening. This study presents a new approach for reactive sintering densification of high-entropy diborides with both high strength and high toughness.
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