Microstructure and Mechanical Properties of Heat-Treated B319 Alloy Diesel Cylinder Heads

Abstract

Microstructure and mechanical properties of B319 alloy diesel cylinder heads were investigated in this study. Cylinder heads were heat treated to T5, T6, and T7 tempers using fluidized bed technology. Three different fluidized beds were used, each to solutionize, quench, and age the castings. For comparative purposes, castings were also aged using conventional forced-air circulation electric-resistance furnace. Effects of processing parameters such as temperature, time, and heating rate on microstructural evolution and mechanical properties namely tensile properties and hardness of B319 alloy castings were studied. The number density and size range of precipitates were measured. Results show that the T5 temper has no effect on eutectic phases such as Si- and Fe-rich intermetallic, and Al2Cu. On contrary, both T6 and T7 tempers result in spherodization of the eutectic Si and partial dissolution of the Al2Cu phase. Prolonged solution heat treatment for 8 hours in fluidized bed results in limited dissolution of the secondary eutectic Al2Cu phase. Aging (T6, T7, and T5) results in precipitation of Al5Cu2Mg8Si6 and Al2Cu phases in B319 alloy. The number density of precipitates in T6 temper is greater than in T7 and T5 tempers. The number density of precipitates is also affected by the duration of solution heat treatment. In general, long solution heat treatment (8 hours) results in greater precipitate density than short solution treatment (2 hours). The distribution of precipitates is inhomogeneous and varied across the dendritic structure. In general, precipitation rate of Al5Cu2Mg8Si6 phase is greater near the periphery of the dendrite as compared to the center. This is because Al5Cu2Mg8Si6 nucleates on Si particle, grain boundaries, and triple junction between recrystallized Al grains and Si particles. Similarly, heterogeneous sites such as grain boundaries and Al/Si interface also act as nucleating sites for the precipitation of Al2Cu phase. In general, the coarsening rate of precipitates near to the periphery of the dendrite is greater than in the center. This is because the Al matrix region close to the eutectic Si particles is subjected to in situ thermal stresses, which is generated due to the thermal mismatch between Al and Si particles. Thermal stress is highest at the Si/Al interface and decreases significantly away from the Al/Si interface. The precipitation and growth rate of the alloy aged in fluidized bed is greater than in conventional furnace. This is because heating rates of casting in fluidized bed (FB) are greater than conventional furnace, which result in greater precipitation rate. This study establishes a correlation between structure, thermal processing, and property of B319 alloy treated to various heat treatments. Reasonably good mechanical properties were obtained in less time using fluidized bed furnace. This work clearly demonstrates the significant potential of FB to save time and energy.