Microstructure and mechanical behavior of rhombic dodecahedron-structured porous β-Ti composites fabricated via laser powder bed fusion

Abstract

Porous β-Ti composites hold large promise for lightweight components due to their exceptional strength-ductility synergy. However, their microstructural behavior under both impact and compressive conditions have received limited attention. This study investigates the compressive and impact behavior of porous β-type Ti–25Nb (at.%) composites fabricated using laser powder bed fusion (LPBF). The composites feature a rhombic dodecahedron (RD) lattice structure and incorporate a central solid cylinder with varying diameters. Microstructural characterizations and finite element simulations were employed to analyze mechanical properties and stress distribution. Incorporation of 3 mm radius cylinders (TIII ∼45% porosity) significantly enhances compressive yield stress (88 ± 10 MPa), impact yield stress (153 ± 10 MPa), and impact energy absorption (41.2 J/cm³) while maintaining material plasticity. Compressive and impact loading initiate a martensitic transformation from β to α″ phase, strengthening the alloy through refined α″ formation with a finer grain size than β phase. Notably, a β→ α″ transformation and grain refinement occur in the node region that connects the solid cylinder and lattices, which undergoes significant deformation during impact. This observation suggests the impact resistance of porous β-Ti composites can be enhanced through tailored microstructures and strategic structural design.