Abstract

Undesirable phase and microstructure formation, and poor HAP/metal bonding strength restrict the fabrication technique to obtain HAP and other calcium phosphate ceramic coatings. In this paper a bioceramic composite coating, which includes HAP andβ-Ca2P2O7, was obtained by laser cladding with pre-depositing mixed powders of CaHPO4·2H2O and CaCO3 directly on the 316L stainless steel metal substrate. The phases, microstructure and bonding feature of the bioceramic composite coating are characterized by X-ray diffraction(XRD), scanning electron microscopy-energy dispersive spectroscopy(SEM-EDS). The microstructure of the coating consists of minute granular HAP that is distributed among the overlapped club-shapedβ-Ca2P2O7. Uniform presences of Ca, P and O in bioceramic composite coating supplie necessary elements for the synthesis of HAP andβ-Ca2P2O7. Diffusions inwards of P and O into alloying layer help form the chemical metallurgical bonding and composition gradient distributions are present. a chemical metallurgical bonding was formed between the bioceramic composite coating and metal substrate.

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