Microstructural effects and constitutive modelling of cyclic softening behaviour in Ti–6Al–4V titanium alloys

Abstract

Cyclic softening in Ti–6Al–4V titanium alloy significantly influences the reliability and performance of critical engineering components. This study addresses the lack of a comprehensive understanding of cyclic softening in different microstructures of Ti–6Al–4V titanium alloys. Microstructures with bimodal and lamellar morphologies were prepared by heat treatment of Ti–6Al–4V titanium alloy at various temperatures. Interrupted low-cycle fatigue tests revealed a larger cyclic softening for the bimodal microstructures than the lamellar microstructures. Finite element analysis (FEA) captured the cyclic softening by incorporating the Voce isotropic hardening model with the Chaboche kinematic hardening model. Two nonlinear kinematic hardening terms, along with the Voce isotropic hardening model whose parameters were calculated using the variation in cyclic yield strength and cyclic stress amplitude resulted in good prediction for bimodal and lamellar microstructures, respectively. The accuracy of the model is further improved when a linear kinematic term is added to it. Transmission electron microscope, electron backscatter diffraction, and energy dispersive spectroscopy analysis revealed that the extensive softening in the bimodal microstructure is associated with the dislocation localization in the primary alpha (αp) leading to a considerable plastic strain accumulation and subsequent crystal re-orientation. The alloying element partitioning, lamella width, and the ease of slip transmission at the secondary alpha (αs) and beta (β) interface also play essential roles in the cyclic softening.